Hollow Core Slab EXTREUDER lineS from reserve storage
Weiler/Maxtruder Extruder line for hollow core slab producing - for sale.
2008 year made (not used)
X-Tec/Elematic Extruder line for hollow core slab producing - for sale.
2005 year made (not used)
Pos | Condition | Price EUR | Discounted Price with the Whole Plant buying |
1. X-Tec Extruder – 1200 mm, with 1200×220 mm extrusion module. | 2005 year, no used | by request | by request |
2. X-Tec Universal machine for cleaning and pulling prestressing strands. | 2005 year, no used | by request | by request |
3. X-Tec Universal cutting machine (with an angled cutting function). | 2005 year, no used | by request | by request |
4. Elematic Prestressing wire cassette tensioning station with 4 cassette | 2008y, used 6 month | by request | by request |
5. X-Tec Universal trolley for covering mat. | 2005 year, no used | by request | by request |
6. X-Tec End stops – 12 pcs. | 2005 year, no used | by request | by request |
Comparison of precast concrete floor slab production TYPES.
Summary, choosing technology depends to a greater extent on your production plans for development and growth of producing capacity in the future in the 5-year perspective at least.
In comparison of the two technologies, they have differences and similarities. They both could cover the span up to 7 meters. Thickness 180 for hollow core slabs and 160 mm for solid slabs is very close. Different in weight (solid slabs 400 kg per sq. m., hollow core slab 246 kg per sq. m., so the solid slabs approx 40% heavier than hollow core slabs) and in width: 1195 mm for hollow core slab and 2500 mm for solid slabs.
So in accordance with that estimate you have to consider your planning capacity in the future, because as you see hollow core slab technology with the full capacity is 2 times cheaper than battery mould producing technology. But in the beginning with only base investment to battery mould technology seems to be cheaper. But keep in mind that battery mold production has more than 20-30% in the cost price of the slab in accordance with hollow core slab technology by the reason of rebar cage producing. Also keep in mind additional foundation cost, additional construction walls rebar cost and transportation costs (approx + 20%) for the solid slabs.
In Section 1 with the hollow core slabs technology difference between our offer is quality and automatisation: Option A and B is the fully automated System with cross coordination between Weiler/Maxtruder Batching plant, concrete delivery and casting process. For example the casting machine orders the exact volume of concrete by themself so you need only 1-2 operators for the full casting process (because concrete extrusion process has to be uninterrupted), but in the Option C you need staff up to 5 employees for manual operating control. Also quality and speed of Weiler/Maxtruder service machines as Saw or Multifunctional machines, as well as batching dosing systems is higher.
Total concrete producing and concrete delivery system costs (a+b in Option C and D) for the both systems is: 457 000 EUR
This can feed with concrete also battery moulds wall producing in QUOTATION No: Q24.1-141224 (to see the quotation request here).
For reducing costs you can work without your own batching plant and concrete delivery system by ordering concrete to local suppliers with an auto-mixer and feeding it with a concrete cup with a bridge crane. This will result in slower work and dependence on local concrete suppliers (the concrete may be of poor quality, too runny, or too dry), as well as additional overhead crane workload in the workshop and the need for additional workers to constantly feddings concrete manually.
Section 1. Hollow core slab (with offered Extruder technology, by Weiler brand).
Weiler line for the production of 1,2 m (1195 mm) hollow-core floor slabs 180 mm height (and other types of products).
Production characteristics:
— Hollow core slabs with 7 holes (Weiler identification: VP 18/7)
— Maximum dimensions of slabs:
length changeable up to 8290 mm with including Weiler module (for the span up to 8 meters. With additional modules up to 12 meters)
width 1195 mm
hight (thickness) 180 mm (changeable with additional modules)
load capacity 800 kgf/m2 — 1500 kgf/m2 (depending on reinforcing and concrete class, and changeable modules)
In accordance your requirements we offer the following solutions:
To start production of hollow core slabs 145 sq. m. per shift capacity (40 000 sq. m. per year), it will be necessary to additionally equip the plant with:
Option A.1 Premium. Original Weiler/Maxtruder only (made in Germany) with our Weiler set from long-term storage.
Equipment from Weiler (currently Maxtruder) manufacturer:
Weiler hollow core slab production line offered in quotation No: Q24.2-031224 from 03.12.2024. The list of equipment specified in the technical specification, Appendix No. 1 to this quotation No: Q24.1-141224 – 350 000 EUR.
Additional demanded equipment:
Bunker (with dosing system, for existing conveyor) — 250,000 EUR.
Silos Maxtruder (without augers) — for 76 m³ (104t., 2 pcs.) – 26,000 EUR.
Portal for concrete distributor Weiler (Maxtruder) — 150 000 EUR.
Mobile track 126 m. — 120 000 EUR * 1 tracks — 120,000 EUR.
Saw (new automatic) Weiler (Maxtruder) — 100 000 EUR
Multifunctional machine (vacuum cleaner, brush, oiler, rebar puller) new (automatic) Weiler (Maxtruder) – 105 000 EUR.
Cassette type rebar Tensioning station. Delivery (used) from the manufacturer Elematic — 16 000 EUR.
Approximate cost of equipment to launch a line with a production capacity of 140 m3/day, without installation work:
Option A.2 Premium. Original Maxtruder (ex Weiler) new only (made in Germany)
With the whole new hollow core slab production line from the Maxtruder (ex Weiler) manufacturer (currently Maxtruder, Germany):
Capacity: 145 sq. m. per shift (40 000 sq. m. per year)
Extendable for every additional 126 m Weiler casting bed (120 000 EUR) plus 145 sq. m. per shift capacity (40 000 sq. m. per year) up to 5 casting bed for 10-hours shift:
Standart offered set with 126m casting bed: 40 000 sq. m. slabs per year
2 piece 126m Weiler casting bed: 80 000 sq. m. slabs per year (120 000 EUR add)
3 piece 126m Weiler casting bed: 120 000 sq. m. slabs per year (240 000 EUR add)
4 piece 126m Weiler casting bed: 160 000 sq. m. slabs per year (360 000 EUR add)
5 piece 126m Weiler casting bed: 200 000 sq. m. slabs per year (480 000 EUR add)
Additional costs depended on configuration of shops:
railways and columns for Weiler shuttles and Portal for Distributor
demanded foundation works
infrastructure preparation works.
project works (layouts etc)
Installation and timing of work depend on Weiler (Maxtruder).
Installation:
Chief of installation of concrete mixing plant — 160 EUR/hour per Weiler project manager.
1 Weiler Project manager, 2 Weiler assistant workers — 100 EUR/hour per person, 300 EUR/hour total.
Timeframes (depending on the speed of staff works and funding of your project):
Chief of installation of concrete mixing plant — 6 to 16 weeks.
Address delivery (installation of tracks, etc.) — 2-3 weeks (if everything is available — electrics, instrumentation, mechanics).
Mobile tracks installation — 1 track — 10 days. Installation of 5 tracks depends on the number of personnel — 10 — 50 days.
Trolley railways for Maxtruder shuttles and Portal for Distributor – depend on configuration of shops
We suggest you calculate the final cost of expenses using the services of Maxtruder specialists, taking into account your understanding of production volumes and the readiness of the plant to start production.
Warranty terms
When ordering installation supervision from Weiler (currently Maxtruder), as well as for all equipment, a guarantee of at least 12 months is provided.
Option B. Standard. (Brand set: Weiler, Resimart, Elematic, Tenzo, Itecocran, Tenzo)
Retrofitting with necessary equipment (manufacturers from Spain, CIS) and installation by our company:
Bunkers 4х20=80 m³ (with dosing system, for existing conveyor). The new from Tenzo (CIS) – 125 000 EUR. This complete batching plant with a full set of equipment.
New Tenzo (CIS) silos (for Weiler augers) for 80 m³ (104t., 4 units) — 8,000 EUR.
New Crane/semi-portal Itecokran (CIS) for Weiler concrete distributor – 49 000 EUR.
New Tenzo tracks 126 m – 90 000* 1 pcs. – 90 000 EUR.
New Resimart (Spain) Saw– 97 750 EUR.
New Resmart Multifunctional machines with vacuum cleaner, brush, oiler, rebar puller — 2 units, – 90 850 EUR.
Rebar tensioning/relief station Elematic (Finland, used) — 16 000 EUR.
The cost of equipment without installation works:
Capacity: 145 sq. m. per shift (40 000 sq. m. per year)
Extendable for every additional 126 m Tenzo casting bed (90 000 EUR) plus 145 sq. m. per shift capacity (40 000 sq. m. per year) up to 5 casting bed for 10-hours shift:
Standart offered set with 126m casting bed: 40 000 sq. m. slabs per year
2 piece 126m Tenzo casting bed: 80 000 sq. m. slabs per year (90 000 EUR add)
3 piece 126m Tenzo casting bed: 120 000 sq. m. slabs per year (180 000 EUR add)
4 piece 126m Tenzo casting bed: 160 000 sq. m. slabs per year (270 000 EUR add)
5 piece 126m Tenzo casting bed: 200 000 sq. m. slabs per year (360 000 EUR add)
Installation works and timeframes.
Installation:
Chief of installation of concrete mixing plant – 90 EUR/day per GBI project manager.
1 GBI Project manager, 2 GBI assistant workers – 70 EUR/day per person, 210 EUR/day total.
Timeframes (depending on the speed of staff works and funding of your project):
Chief of installation of concrete mixing plant — 5 to 14 weeks.
Address delivery (installation of tracks, etc.) — 2-3 weeks (if everything is available — electrics, instrumentation, mechanics).
Mobile tracks installation — 1 casting bed 126m (track) — 2 weeks.
Trolley railways for Weiler shuttles and Portal for Distributor – depend on configuration of shops
Additional costs (not included in the price) depending on the workshop configuration:
tracks (rails) and columns for Weiler shuttles and for the concrete distributor portal
required foundation work
infrastructure preparation work
Warranty terms
We provide a guarantee of 6 months for our long-term equipment Weiler and our works (installation supervision), as well as all our new components (also from long-term storage), and 12 months for new equipment.
Option C.1 Standard+. (Brand set: Weiler, Resimart, Elematic, Tenzo, GBI, Tenzo)
Retrofitting with necessary equipment (manufacturers from Spain, CIS) and installation by our company:
Bunkers 4х20=80 m³ (with dosing system, for existing conveyor). The new from Tenzo (CIS) – 125 000 EUR. This complete batching plant with a full set of equipment.
New Tenzo silos (for Weiler augers) for 80 m³ (104t., 4 units) — 8,000 EUR.
New Crane/semi-portal GBI manufacturer (CIS) for Weiler concrete distributor – 39 000 EUR.
New GBI (CIS) tracks (casting bed) 126 m – 45 000* 1 pcs. – 45 000 EUR.
New Resimart (Spain) Saw– 97 750 EUR.
New Resimart Multifunctional machine with vacuum cleaner, brush, oiler, rebar puller — 2 units, – 90 850 EUR.
Rebar tensioning/relief station Elematic (Finland, used) — 16 000 EUR.
The cost of equipment without installation works:
Capacity: 145 sq. m. per shift (40 000 sq. m. per year)
Extendable for every additional 126 m GBI casting bed (70 000 EUR) plus 145 sq. m. per shift capacity (40 000 sq. m. per year) up to 5 casting bed for 10-hours shift:
Standart offered set with 126m casting bed: 40 000 sq. m. slabs per year
2 piece 126m GBI casting bed: 80 000 sq. m. slabs per year (70 000 EUR add)
3 piece 126m GBI casting bed: 120 000 sq. m. slabs per year (140 000 EUR add)
4 piece 126m GBI casting bed: 160 000 sq. m. slabs per year (210 000 EUR add)
5 piece 126m GBI casting bed: 200 000 sq. m. slabs per year (280 000 EUR add)
Installation works and timeframes.
Installation:
Chief of installation (supervision) – 90 EUR/day per project manager.
1 GBI Project manager, 2 GBI assistant workers – 70 EUR/day per person, 210 EUR/day total.
Timeframes (depending on the speed of staff works and funding of your project):
Chief of installation (supervision) of concrete mixing plant — 5 to 14 weeks.
Concrete delivery installation (supervision) (installation of tracks, etc.) — 2-3 weeks (if everything is available — electrics, instrumentation, mechanics).
Mobile tracks installation (supervision) — 1 track — 2 weeks.
Trolley railways for Weiler shuttles and Portal for Distributor – depend on configuration of shops
Additional costs (not included in the price) depending on the workshop configuration:
tracks (rails) and columns for Weiler shuttles and for the concrete distributor portal
required foundation work
infrastructure preparation work
Warranty terms
We provide a guarantee of 6 months for our long-term equipment Weiler and our works (installation supervision), as well as all our new components (also from long-term storage), and 12 months for new equipment.
Option C.2 Standard. (Separately batching plant, concrete delivery units and hollow core slabs line)
Batching plant with Weiler mixer and Tenzo units (concrete producing part)
Retrofitting with necessary equipment (manufacturers from Spain, CIS) and installation by our company:
Weiler batching plant (including сoncrete mixer, skip for inert materials, cement feed screw WAM with electric motor, water and additive dispenser, control cabinet for concrete mixing plant with software)) – 125 000 EUR.
Bunkers 4х20=80 m³ (with dosing system, for existing conveyor). The new from Tenzo (CIS) – 125 000 EUR. This complete batching plant with a full set of equipment.
New Tenzo silos (for Weiler augers) for 80 m³ (104t., 4 units) — 8,000 EUR.
The cost of equipment without installation works:
Concrete delivery units (concrete delivery part)
Retrofitting with necessary equipment (manufacturers from Spain, CIS) and installation by our company:
Weiler Concrete delivery units (including Weiler Concrete distributor for portal/semi-portal Weiler, Weiler concrete delivery shuttle (without drive carriage-motor) 1 pcs.) – 75 000 EUR.
New Crane/semi-portal GBI manufacturer (CIS) for Weiler concrete distributor – 39 000 EUR.
The cost of equipment without installation works:
Total concrete producing and delivery system costs (a+b) is: 457 000 EUR
Additional costs (not included in the price) depending on the workshop configuration:
tracks (rails) and columns for Weiler shuttles and for the concrete distributor portal
required foundation work
infrastructure preparation work
Hollow core slabs line with Weiler extruder (casting part)
Retrofitting with necessary equipment (manufacturers from Spain, CIS) and installation by our company:
Weiler hollow core slab production line from storage (the only Weiler Extruder machine, Matlayer machine, Stops for tensioning and Grippers) — 150 000 EUR.
New Resimart (Spain) concrete on-track-distributor – 39 000 EUR.
New GBI (CIS) tracks 126 m – 45 000* 1 pcs. – 45 000 EUR.
New Resimart Saw – 97 750 EUR.
New Resimart rebar puller machine — 1 unit, – 30 850 EUR.
Rebar tensioning/relief station Elematic (Finland) — 16 000 EUR.
The cost of equipment without installation works:
Capacity: 145 sq. m. per shift (40 000 sq. m. per year)
Extendable for every additional 126 m GBI casting bed (70 000 EUR) plus 145 sq. m. per shift capacity (40 000 sq. m. per year) up to 5 casting bed for 10-hours shift:
Standart offered set with 126m casting bed: 40 000 sq. m. slabs per year
2 piece 126m GBI casting bed: 80 000 sq. m. slabs per year (70 000 EUR add)
3 piece 126m GBI casting bed: 120 000 sq. m. slabs per year (140 000 EUR add)
4 piece 126m GBI casting bed: 160 000 sq. m. slabs per year (210 000 EUR add)
5 piece 126m GBI casting bed: 200 000 sq. m. slabs per year (280 000 EUR add)
Warranty terms
We provide a guarantee of 6 months for our long-term equipment Weiler and our works (installation supervision), as well as all our new components (also from long-term storage), and 12 months for new equipment.
Section 2. Solid slab (with battery mould technology, by Olmet brand)
Option D. Standart (Separately batching plant, concrete delivery units and solid slabs with Olmet battery mould)
Batching plant with Weiler mixer and Tenzo units (concrete producing part)
Retrofitting with necessary equipment (manufacturers from Spain, CIS) and installation by our company:
Weiler batching plant (including сoncrete mixer, skip for inert materials, cement feed screw WAM with electric motor, water and additive dispenser, control cabinet for concrete mixing plant with software)) – 125 000 EUR.
Bunkers 4х20=80 m³ (with dosing system, for existing conveyor). The new from Tenzo (CIS) – 125 000 EUR. This complete batching plant with a full set of equipment.
New Tenzo silos (for Weiler augers) for 80 m³ (104t., 4 units) — 8,000 EUR.
The cost of equipment without installation works:
Concrete delivery units (concrete delivery part)
Retrofitting with necessary equipment (manufacturers from Spain, CIS) and installation by our company:
Weiler Concrete delivery units (including Weiler Concrete distributor for portal/semi-portal Weiler, Weiler concrete delivery shuttle (without drive carriage-motor) 1 pcs.) – 75 000 EUR.
New Crane/semi-portal GBI manufacturer (CIS) for Weiler concrete distributor – 39 000 EUR.
The cost of equipment without installation works:
Total concrete producing and delivery system costs (a+b) is: 457 000 EUR
Additional costs (not included in the price) depending on the workshop configuration:
tracks (rails) and columns for Weiler shuttles and for the concrete distributor portal
required foundation work
infrastructure preparation work
Solid slabs production by Olmet battery mould
Details:
Name: Battery Mould
Quantity: 1
Manufacturer (brand): Olmet Italy
Year of manufacture: 2018
In operation: 2018 — 2020 (currently in storage)
Heating: water
Number of compartments: 20 comp
Compartment working surface — 6860*2600 mm (extendable to 7500 *2600 mm) to producing 7000•2600 solid slabs 160 mm thickness.
Includes: Remote control; Electric hydraulics; Power block.
The total cost of the one double-sided Olmet Battery Mould for 20 compartments with a full range of turnkey services is:
Capacity: 291 sq. m. per shift (80 316 sq. m. per year) for 160 mm thickness solid slab (7000 length, 2600 weight, 160 mm thickness). It provides an additional 40 000 sq. m. per year of slab or wall production in comparison with Weiler hollow core Section 1 options which corresponds to producing 14 000 sq. m. per year living space (without slabs).
Extendable for every additional 20 compartments battery mould 8000*3500mm (800 000 EUR for new one) plus 448 sq. m. per shift capacity (123 648 sq. m. per year) up to 6 battery mould for 10-hours shift:
Standart offered a set with 20 compartments battery mould: 80 316 sq. m. per year. slabs per year
2 piece 20 compartments battery mould: 203 964 sq. m. slabs per year (800 000 EUR add)
3 piece 20 compartments battery mould: 327 612 sq. m. slabs per year (1 600 000 EUR add)
4 piece 20 compartments battery mould: 451 260 sq. m. slabs per year (2 400 000 EUR add)
5 piece 20 compartments battery mould: 574 908 sq. m. slabs per year (3 200 000 EUR add)
6 piece 20 compartments battery mould: 698 556 sq. m. slabs per year (4 000 000 EUR add)
Warranty terms
We provide a guarantee of 6 months for Olmet Battery Mould, our long-term equipment Weiler and our works (installation supervision), as well as all our new components (also from long-term storage).
12 months guarantee for new equipment.
Facility (manufacturing shop) demanding:
For cover 40 000 sq m per year construction demanded capacity to fit the whole plant in one manufacturing shop necessary building 160 m length and 22,5 m width, with:
1-2 bridge crane from 10t load capacity
1-2 concrete distributor sublines (carriage included in Weiler slabs offer)
1 concrete shuttle on the railways (carriage included in Weiler slabs offer)
1 batching plant (included in Weiler slabs offer).
Simple compilation scheme of equipment:
Additionally needed heating system (for faster capacity), storage equipment (if necessary), etc.
Appendix No. 1
Weiler hollow core slab production Weiler line equipment from long-term storage technical specification
Это заголовок
Hollow core slab (with offered Extruder technology, by Weiler/Maxtruder and X-tec/Elematic brand from long term reserve Storage, without operation) more expensive for the start but more efficiency with a maximum capacity.
Turnkey solution for slab production line launch with batching plant and concrete delivery system
Our company as a part of GBI Precast Engineering Group, having many years of experience in supplying equipment for precast concrete plants, offers a comprehensive solution for launching the slab production with the most 2 common precast slab producing technology:
- Hollow core slab (with offered Extruder technology, by Weiler brand)
- Solid slab (with offered battery mould technology, by Olmet brand)
Summary, choosing technology depends to a greater extent on your production plans for development and growth of producing capacity in the future in the 5-year perspective at least.
- Weiler Extruder hollow core slabs equipment cost from 478 000 EUR to produce 40 000 sq. m. per year slabs (11.95 EUR per 1 sq.m slab), and extendable for every 1 sq. m. per year slabs for 1.75 EUR. On the maximum capacity (5 pcs 126m casting bed) it will cost 3.49 EUR per 1 sq.m slab.
- Olmet battery mould slabs equipment cost from 575 000 EUR to producing 80 000 sq. m. per year slabs (7.18 EUR per 1 sq.m slab), and extendable for every 1 sq. m. per year slabs for 6.56 EUR. On the maximum capacity (6 pcs 20-comp battery mould) it will cost 6.54 EUR per 1 sq.m slab.
In comparison of the two technologies, they have differences and similarities. They both could cover the span up to 7 meters. Thickness 180 for hollow core slabs and 160 mm for solid slabs is very close. Different in weight (solid slabs 400 kg per sq. m., hollow core slab 246 kg per sq. m., so the solid slabs approx 40% heavier than hollow core slabs) and in width: 1195 mm for hollow core slab and 2500 mm for solid slabs.
So in accordance with that estimate you have to consider your planning capacity in the future, because as you see hollow core slab technology with the full capacity is 2 times cheaper than battery mould producing technology. But in the beginning with only base investment to battery mould technology seems to be cheaper. But keep in mind that battery mold production has more than 20-30% in the cost price of the slab in accordance with hollow core slab technology by the reason of rebar cage producing. Also keep in mind additional foundation cost, additional construction walls rebar cost and transportation costs (approx + 20%) for the solid slabs.
In Section 1 with the hollow core slabs technology difference between our offer is quality and automatisation: Option A and B is the fully automated System with cross coordination between Weiler/Maxtruder Batching plant, concrete delivery and casting process. For example the casting machine orders the exact volume of concrete by themself so you need only 1-2 operators for the full casting process (because concrete extrusion process has to be uninterrupted), but in the Option C you need staff up to 5 employees for manual operating control. Also quality and speed of Weiler/Maxtruder service machines as Saw or Multifunctional machines, as well as batching dosing systems is higher.
Total concrete producing and concrete delivery system costs (a+b in Option C and D) for the both systems is: 457 000 EUR
This can feed with concrete also battery moulds wall producing in QUOTATION No: Q24.1-141224 (to see the quotation click here).
For reducing costs you can work without your own batching plant and concrete delivery system by ordering concrete to local suppliers with an auto-mixer and feeding it with a concrete cup with a bridge crane. This will result in slower work and dependence on local concrete suppliers (the concrete may be of poor quality, too runny, or too dry), as well as additional overhead crane workload in the workshop and the need for additional workers to constantly feddings concrete manually.
Section 1. Hollow core slab (with offered Extruder technology, by Weiler brand).
Weiler line for the production of 1,2 m (1195 mm) hollow-core floor slabs 180 mm height (and other types of products).
Production characteristics:
— Hollow core slabs with 7 holes (Weiler identification: VP 18/7)
— Maximum dimensions of slabs:
- length changeable up to 8290 mm with including Weiler module (for the span up to 8 meters. With additional modules up to 12 meters)
- width 1195 mm
- hight (thickness) 180 mm (changeable with additional modules)
- load capacity 800 kgf/m2 — 1500 kgf/m2 (depending on reinforcing and concrete class, and changeable modules)
In accordance your requirements we offer the following solutions:
To start production of hollow core slabs 145 sq. m. per shift capacity (40 000 sq. m. per year), it will be necessary to additionally equip the plant with:
Option A.1 Premium. Original Weiler/Maxtruder only (made in Germany) with our Weiler set from long-term storage.
Equipment from Weiler (currently Maxtruder) manufacturer:
Weiler hollow core slab production line offered in quotation No: Q24.2-031224 from 03.12.2024. The list of equipment specified in the technical specification, Appendix No. 1 to this quotation No: Q24.1-141224 – 350 000 EUR.
Additional demanded equipment:
- Bunker (with dosing system, for existing conveyor) — 250,000 EUR.
- Silos Maxtruder (without augers) — for 76 m³ (104t., 2 pcs.) – 26,000 EUR.
- Portal for concrete distributor Weiler (Maxtruder) — 150 000 EUR.
- Mobile track 126 m. — 120 000 EUR * 1 tracks — 120,000 EUR.
- Saw (new automatic) Weiler (Maxtruder) — 100 000 EUR
- Multifunctional machine (vacuum cleaner, brush, oiler, rebar puller) new (automatic) Weiler (Maxtruder) – 105 000 EUR.
- Cassette type rebar Tensioning station. Delivery (used) from the manufacturer Elematic — 16 000 EUR.
Approximate cost of equipment to launch a line with a production capacity of 140 m3/day, without installation work:
№ | Pos. Article | Unit price € | Number of units | Total € |
1 | Weiler hollow core slab production line from storage | 350 000 | 1 | 350 000 |
2 | New Maxtruder Bunker (complete batching plant) | 250 000 | 1 | 250 000 |
3 | New Silos 76 m³ from Maxtruder manufacturer | 18 000 | 2 | 36 000 |
4 | New Maxtruder Portal for Distributor | 150 000 | 1 | 150 000 |
5 | New Maxtruder Mobile tracks 126m | 120 000 | 1 | 120 000 |
6 | New Maxtruder Automatic Saw | 100 000 | 1 | 100 000 |
7 | New Maxtruder Multifunctional machine | 105 000 | 1 | 105 000 |
8 | Rebar tensioning/relif station Elematic (used) | 16 000 | 1 | 16 000 |
| Total EUR: |
|
| 1 127 000 |
Shipping to Abidjan | 160 000 | |||
Summary | 1 287 000 |
Option A.2 Premium. Original Maxtruder (ex Weiler) new only (made in Germany)
With the whole new hollow core slab production line from the Maxtruder (ex Weiler) manufacturer (currently Maxtruder, Germany):
№ | Pos. Article | Unit price € | Number of units | Total € |
1 | New Maxtruder (ex Weiler) hollow core slab production line (same set) | 1 723 000 | 1 | 1 773 000 |
2 | New Maxtruder Bunker (complete batching plant) | 250 000 | 1 | 250 000 |
3 | New Silos 76 m³ from Maxtruder manufacturer | 18 000 | 2 | 36 000 |
4 | New Maxtruder Portal for Distributor | 150 000 | 1 | 150 000 |
5 | New Maxtruder Mobile tracks 126m | 120 000 | 1 | 120 000 |
6 | New Maxtruder Automatic Saw | 100 000 | 1 | 100 000 |
7 | New Maxtruder Multifunctional machine | 105 000 | 1 | 105 000 |
8 | Rebar tensioning/relief equipment (included in pos 1) | 16 000 | 1 | 16 000 |
| Total EUR: |
|
| 2 550 000 |
Shipping to Abidjan | 170 000 | |||
Summary | 2 720 000 |
Capacity: 145 sq. m. per shift (40 000 sq. m. per year)
Extendable for every additional 126 m Weiler casting bed (120 000 EUR) plus 145 sq. m. per shift capacity (40 000 sq. m. per year) up to 5 casting bed for 10-hours shift:
Standart offered set with 126m casting bed: 40 000 sq. m. slabs per year
2 piece 126m Weiler casting bed: 80 000 sq. m. slabs per year (120 000 EUR add)
3 piece 126m Weiler casting bed: 120 000 sq. m. slabs per year (240 000 EUR add)
4 piece 126m Weiler casting bed: 160 000 sq. m. slabs per year (360 000 EUR add)
5 piece 126m Weiler casting bed: 200 000 sq. m. slabs per year (480 000 EUR add) Additional costs depended on configuration of shops:
- railways and columns for Weiler shuttles and Portal for Distributor
- demanded foundation works
- infrastructure preparation works.
- project works (layouts etc)
Installation and timing of work depend on Weiler (Maxtruder).
Installation:
- Chief of installation of concrete mixing plant — 160 EUR/hour per Weiler project manager.
- 1 Weiler Project manager, 2 Weiler assistant workers — 100 EUR/hour per person, 300 EUR/hour total.
Timeframes (depending on the speed of staff works and funding of your project):
- Chief of installation of concrete mixing plant — 6 to 16 weeks.
- Address delivery (installation of tracks, etc.) — 2-3 weeks (if everything is available — electrics, instrumentation, mechanics).
- Mobile tracks installation — 1 track — 10 days. Installation of 5 tracks depends on the number of personnel — 10 — 50 days.
- Trolley railways for Maxtruder shuttles and Portal for Distributor – depend on configuration of shops
We suggest you calculate the final cost of expenses using the services of Maxtruder specialists, taking into account your understanding of production volumes and the readiness of the plant to start production.
Warranty terms
When ordering installation supervision from Weiler (currently Maxtruder), as well as for all equipment, a guarantee of at least 12 months is provided.
Option B. Standard. (Brand set: Weiler, Resimart, Elematic, Tenzo, Itecocran, Tenzo)
Retrofitting with necessary equipment (manufacturers from Spain, CIS) and installation by our company:
- Bunkers 4х20=80 m³ (with dosing system, for existing conveyor). The new from Tenzo (CIS) – 125 000 EUR. This complete batching plant with a full set of equipment.
- New Tenzo (CIS) silos (for Weiler augers) for 80 m³ (104t., 4 units) — 8,000 EUR.
- New Crane/semi-portal Itecokran (CIS) for Weiler concrete distributor – 49 000 EUR.
- New Tenzo tracks 126 m – 90 000* 1 pcs. – 90 000 EUR.
- New Resimart (Spain) Saw– 97 750 EUR.
- New Resmart Multifunctional machines with vacuum cleaner, brush, oiler, rebar puller — 2 units, – 90 850 EUR.
- Rebar tensioning/relief station Elematic (Finland, used) — 16 000 EUR.
The cost of equipment without installation works:
№ | Pos. Article | Unit price € | Number of units | Total € |
1 | Weiler hollow core slab production line from storage | 350 000 | 1 | 350 000 |
2 | Dosing complex for batching plant with Tenzo 80 m³ bunkers (for Weiler) | 125 000 | 1 | 125 000 |
3 | New set of Tenzo silos 80 m³ | 8 000 | 1 | 8 000 |
4 | New Itecokran crane/semi-portal for Weiler concrete distributor | 49 000 | 1 | 49 000 |
5 | New Tenzo tracks 126 m | 90 000 | 1 | 90 000 |
6 | New Resimart Saw | 97 750 | 1 | 97 750 |
7 | New Resimart Multifunctional machine 2 modules | 90 850 | 1 | 90 850 |
8 | Rebar tensioning/relif station Elematic (used) | 16 000 | 1 | 16 000 |
| Total EUR: |
|
| 826 600 |
Shipping to Abidjan | 126 000 | |||
Summary | 952 600 |
Capacity: 145 sq. m. per shift (40 000 sq. m. per year)
Extendable for every additional 126 m Tenzo casting bed (90 000 EUR) plus 145 sq. m. per shift capacity (40 000 sq. m. per year) up to 5 casting bed for 10-hours shift:
Standart offered set with 126m casting bed: 40 000 sq. m. slabs per year
2 piece 126m Tenzo casting bed: 80 000 sq. m. slabs per year (90 000 EUR add)
3 piece 126m Tenzo casting bed: 120 000 sq. m. slabs per year (180 000 EUR add)
4 piece 126m Tenzo casting bed: 160 000 sq. m. slabs per year (270 000 EUR add)
5 piece 126m Tenzo casting bed: 200 000 sq. m. slabs per year (360 000 EUR add)
Installation works and timeframes.
Installation:
- Chief of installation of concrete mixing plant – 90 EUR/day per GBI project manager.
- 1 GBI Project manager, 2 GBI assistant workers – 70 EUR/day per person, 210 EUR/day total.
Timeframes (depending on the speed of staff works and funding of your project):
- Chief of installation of concrete mixing plant — 5 to 14 weeks.
- Address delivery (installation of tracks, etc.) — 2-3 weeks (if everything is available — electrics, instrumentation, mechanics).
- Mobile tracks installation — 1 casting bed 126m (track) — 2 weeks.
- Trolley railways for Weiler shuttles and Portal for Distributor – depend on configuration of shops
Additional costs (not included in the price) depending on the workshop configuration:
- tracks (rails) and columns for Weiler shuttles and for the concrete distributor portal
- required foundation work
- infrastructure preparation work
Warranty terms
We provide a guarantee of 6 months for our long-term equipment Weiler and our works (installation supervision), as well as all our new components (also from long-term storage), and 12 months for new equipment.
Option C.1 Standard+. (Brand set: Weiler, Resimart, Elematic, Tenzo, GBI, Tenzo)
Retrofitting with necessary equipment (manufacturers from Spain, CIS) and installation by our company:
- Bunkers 4х20=80 m³ (with dosing system, for existing conveyor). The new from Tenzo (CIS) – 125 000 EUR. This complete batching plant with a full set of equipment.
- New Tenzo silos (for Weiler augers) for 80 m³ (104t., 4 units) — 8,000 EUR.
- New Crane/semi-portal GBI manufacturer (CIS) for Weiler concrete distributor – 39 000 EUR.
- New GBI (CIS) tracks (casting bed) 126 m – 45 000* 1 pcs. – 45 000 EUR.
- New Resimart (Spain) Saw– 97 750 EUR.
- New Resimart Multifunctional machine with vacuum cleaner, brush, oiler, rebar puller — 2 units, – 90 850 EUR.
- Rebar tensioning/relief station Elematic (Finland, used) — 16 000 EUR.
The cost of equipment without installation works:
№ | Pos. Article | Unit price € | Number of units | Total € |
1 | Weiler hollow core slab production line from storage | 350 000 | 1 | 350 000 |
2 | Dosing complex for batching plant with Tenzo 80 m³ bunkers (for Weiler) | 125 000 | 1 | 125 000 |
3 | New set of Tenzo silos 80 m³ | 8 000 | 1 | 8 000 |
4 | New GBI crane/semi-portal for Weiler concrete distributor | 39 000 | 1 | 39 000 |
5 | New GBI tracks (additional casting bed) 126 m | 45 000 | 1 | 45 000 |
6 | New Resimart Saw | 97 750 | 1 | 97 750 |
7 | New Resimart Multifunctional machines (cleaning and wire pulling) — 2 modules | 90 850 | 1 | 90 850 |
8 | Rebar tensioning/relief station Elematic (used) | 16 000 | 1 | 16 000 |
| Total EUR: |
|
| 771 600 |
Shipping to Abidjan (8 containers) | 160 000 | |||
Summary | 931 600 |
Capacity: 145 sq. m. per shift (40 000 sq. m. per year)
Extendable for every additional 126 m GBI casting bed (70 000 EUR) plus 145 sq. m. per shift capacity (40 000 sq. m. per year) up to 5 casting bed for 10-hours shift:
Standart offered set with 126m casting bed: 40 000 sq. m. slabs per year
2 piece 126m GBI casting bed: 80 000 sq. m. slabs per year (70 000 EUR add)
3 piece 126m GBI casting bed: 120 000 sq. m. slabs per year (140 000 EUR add)
4 piece 126m GBI casting bed: 160 000 sq. m. slabs per year (210 000 EUR add)
5 piece 126m GBI casting bed: 200 000 sq. m. slabs per year (280 000 EUR add)
Installation works and timeframes.
Installation:
- Chief of installation (supervision) – 90 EUR/day per project manager.
- 1 GBI Project manager, 2 GBI assistant workers – 70 EUR/day per person, 210 EUR/day total.
Timeframes (depending on the speed of staff works and funding of your project):
- Chief of installation (supervision) of concrete mixing plant — 5 to 14 weeks.
- Concrete delivery installation (supervision) (installation of tracks, etc.) — 2-3 weeks (if everything is available — electrics, instrumentation, mechanics).
- Mobile tracks installation (supervision) — 1 track — 2 weeks.
- Trolley railways for Weiler shuttles and Portal for Distributor – depend on configuration of shops
Additional costs (not included in the price) depending on the workshop configuration:
- tracks (rails) and columns for Weiler shuttles and for the concrete distributor portal
- required foundation work
- infrastructure preparation work
Warranty terms
We provide a guarantee of 6 months for our long-term equipment Weiler and our works (installation supervision), as well as all our new components (also from long-term storage), and 12 months for new equipment.
Option C.2 Standard. (Separately batching plant, concrete delivery units and hollow core slabs line)
Batching plant with Weiler mixer and Tenzo units (concrete producing part)
Retrofitting with necessary equipment (manufacturers from Spain, CIS) and installation by our company:
- Weiler batching plant (including сoncrete mixer, skip for inert materials, cement feed screw WAM with electric motor, water and additive dispenser, control cabinet for concrete mixing plant with software)) – 125 000 EUR.
- Bunkers 4х20=80 m³ (with dosing system, for existing conveyor). The new from Tenzo (CIS) – 125 000 EUR. This complete batching plant with a full set of equipment.
- New Tenzo silos (for Weiler augers) for 80 m³ (104t., 4 units) — 8,000 EUR.
The cost of equipment without installation works:
№ | Pos. Article | Unit price € | Number of units | Total € |
1 | Weiler batching plant, included:
| 125 000 | 1 | 125 000 |
2 | Dosing complex for batching plant with Tenzo 80 m³ bunkers (for Weiler) | 125 000 | 1 | 125 000 |
3 | New set of Tenzo silos 80 m³ | 8 000 | 1 | 8 000 |
| Total EUR: |
|
| 258 000 |
Shipping to Abidjan (3 container) | 60 000 | |||
Summary | 318 000 |
Concrete delivery units (concrete delivery part)
Retrofitting with necessary equipment (manufacturers from Spain, CIS) and installation by our company:
- Weiler Concrete delivery units (including Weiler Concrete distributor for portal/semi-portal Weiler, Weiler concrete delivery shuttle (without drive carriage-motor) 1 pcs.) – 75 000 EUR.
- New Crane/semi-portal GBI manufacturer (CIS) for Weiler concrete distributor – 39 000 EUR.
The cost of equipment without installation works:
№ | Pos. Article | Unit price € | Number of units | Total € |
1 | Weiler Concrete delivery units, included:
| 75 000 |
1 | 75 000 |
2 | New GBI crane/semi-portal for Weiler concrete distributor | 39 000 | 1 | 39 000 |
| Total EUR: |
|
| 114 000 |
Shipping to Abidjan (1 container) | 25 000 | |||
Summary | 139 000 |
Total concrete producing and delivery system costs (a+b) is: 457 000 EUR
Additional costs (not included in the price) depending on the workshop configuration:
- tracks (rails) and columns for Weiler shuttles and for the concrete distributor portal
- required foundation work
- infrastructure preparation work
- Hollow core slabs line with Weiler extruder (casting part)
Retrofitting with necessary equipment (manufacturers from Spain, CIS) and installation by our company:
- Weiler hollow core slab production line from storage (the only Weiler Extruder machine, Matlayer machine, Stops for tensioning and Grippers) — 150 000 EUR.
- New Resimart (Spain) concrete on-track-distributor – 39 000 EUR.
- New GBI (CIS) tracks 126 m – 45 000* 1 pcs. – 45 000 EUR.
- New Resimart Saw – 97 750 EUR.
- New Resimart rebar puller machine — 1 unit, – 30 850 EUR.
- Rebar tensioning/relief station Elematic (Finland) — 16 000 EUR.
The cost of equipment without installation works:
№ | Pos. Article | Unit price € | Number of units | Total € |
1 | Weiler hollow core slab production line from storage included:
| 150 000 | 1 | 150 000 |
2 | New Resimart concrete on-track-distributor | 39 000 | 1 | 39 000 |
3 | New GBI tracks 126 m | 45 000 | 1 | 45 000 |
4 | New Resimart Saw | 97 750 | 1 | 97 750 |
5 | New Resimart wire pulling machines — 1 module | 30 850 | 1 | 30 850 |
6 | Rebar tensioning/relief station Elematic (used) | 16 000 | 1 | 16 000 |
| Total EUR: |
|
| 378 600 |
Shipping to Abidjan (5 containers) | 100 000 | |||
Summary | 478 600 |
Capacity: 145 sq. m. per shift (40 000 sq. m. per year)
Extendable for every additional 126 m GBI casting bed (70 000 EUR) plus 145 sq. m. per shift capacity (40 000 sq. m. per year) up to 5 casting bed for 10-hours shift:
Standart offered set with 126m casting bed: 40 000 sq. m. slabs per year
2 piece 126m GBI casting bed: 80 000 sq. m. slabs per year (70 000 EUR add)
3 piece 126m GBI casting bed: 120 000 sq. m. slabs per year (140 000 EUR add)
4 piece 126m GBI casting bed: 160 000 sq. m. slabs per year (210 000 EUR add)
5 piece 126m GBI casting bed: 200 000 sq. m. slabs per year (280 000 EUR add)
Warranty terms
We provide a guarantee of 6 months for our long-term equipment Weiler and our works (installation supervision), as well as all our new components (also from long-term storage), and 12 months for new equipment.
Section 2. Solid slab (with battery mould technology, by Olmet brand)
Option D. Standart (Separately batching plant, concrete delivery units and solid slabs with Olmet battery mould)
Batching plant with Weiler mixer and Tenzo units (concrete producing part)
Retrofitting with necessary equipment (manufacturers from Spain, CIS) and installation by our company:
- Weiler batching plant (including сoncrete mixer, skip for inert materials, cement feed screw WAM with electric motor, water and additive dispenser, control cabinet for concrete mixing plant with software)) – 125 000 EUR.
- Bunkers 4х20=80 m³ (with dosing system, for existing conveyor). The new from Tenzo (CIS) – 125 000 EUR. This complete batching plant with a full set of equipment.
- New Tenzo silos (for Weiler augers) for 80 m³ (104t., 4 units) — 8,000 EUR.
The cost of equipment without installation works:
№ | Pos. Article | Unit price € | Number of units | Total € |
1 | Weiler batching plant, includes:
| 125 000 | 1 | 125 000 |
2 | Dosing complex for batching plant with Tenzo 80 m³ bunkers (for Weiler) | 125 000 | 1 | 125 000 |
3 | New set of Tenzo silos 80 m³ | 8 000 | 1 | 8 000 |
| Total EUR: |
|
| 258 000 |
Shipping to Abidjan (3 container) | 60 000 | |||
Summary | 318 000 |
Concrete delivery units (concrete delivery part)
Retrofitting with necessary equipment (manufacturers from Spain, CIS) and installation by our company:
- Weiler Concrete delivery units (including Weiler Concrete distributor for portal/semi-portal Weiler, Weiler concrete delivery shuttle (without drive carriage-motor) 1 pcs.) – 75 000 EUR.
- New Crane/semi-portal GBI manufacturer (CIS) for Weiler concrete distributor – 39 000 EUR.
The cost of equipment without installation works:
№ | Pos. Article | Unit price € | Number of units | Total € |
1 | Weiler Concrete delivery units, includes:
| 75 000 |
1 | 75 000 |
2 | New GBI crane/semi-portal for Weiler concrete distributor | 39 000 | 1 | 39 000 |
| Total EUR: |
|
| 114 000 |
Shipping to Abidjan (1 container) | 25 000 | |||
Summary | 139 000 |
Total concrete producing and delivery system costs (a+b) is: 457 000 EUR
Additional costs (not included in the price) depending on the workshop configuration:
- tracks (rails) and columns for Weiler shuttles and for the concrete distributor portal
- required foundation work
- infrastructure preparation work
- Solid slabs production by Olmet battery mould
Details:
- Name: Battery Mould
- Quantity: 1
- Manufacturer (brand): Olmet Italy
- Year of manufacture: 2018
- In operation: 2018 — 2020 (currently in storage)
- Heating: water
- Number of compartments: 20 comp
- Compartment working surface — 6860*2600 mm (extendable to 7500 *2600 mm) to producing 7000•2600 solid slabs 160 mm thickness.
- Includes: Remote control; Electric hydraulics; Power block.
The total cost of the one double-sided Olmet Battery Mould for 20 compartments with a full range of turnkey services is:
1 | Pos. Article | Unit price € | Number of units | Total € |
2 | Olmet Battery Mould with 20 compartments | 450 000 | 1 | 450 000 |
3 | Turnkey service of maintenance, repair, supervision of installation and commissioning | included | 1 | included |
| Total EUR: |
|
| 450 000 |
Shipping to Abidjan (5 FR Containers) | 125 000 | |||
Summary | 575 000 |
Capacity: 291 sq. m. per shift (80 316 sq. m. per year) for 160 mm thickness solid slab (7000 length, 2600 weight, 160 mm thickness). It provides an additional 40 000 sq. m. per year of slab or wall production in comparison with Weiler hollow core Section 1 options which corresponds to producing 14 000 sq. m. per year living space (without slabs).
Extendable for every additional 20 compartments battery mould 8000*3500mm (800 000 EUR for new one) plus 448 sq. m. per shift capacity (123 648 sq. m. per year) up to 6 battery mould for 10-hours shift:
Standart offered a set with 20 compartments battery mould: 80 316 sq. m. per year. slabs per year
2 piece 20 compartments battery mould: 203 964 sq. m. slabs per year (800 000 EUR add)
3 piece 20 compartments battery mould: 327 612 sq. m. slabs per year (1 600 000 EUR add)
4 piece 20 compartments battery mould: 451 260 sq. m. slabs per year (2 400 000 EUR add)
5 piece 20 compartments battery mould: 574 908 sq. m. slabs per year (3 200 000 EUR add)
6 piece 20 compartments battery mould: 698 556 sq. m. slabs per year (4 000 000 EUR add)
Warranty terms
We provide a guarantee of 6 months for Olmet Battery Mould, our long-term equipment Weiler and our works (installation supervision), as well as all our new components (also from long-term storage).
12 months guarantee for new equipment.
Facility (manufacturing shop) demanding:
For cover 40 000 sq m per year construction demanded capacity to fit the whole plant in one manufacturing shop necessary building 160 m length and 22,5 m width, with:
- 1-2 bridge crane from 10t load capacity
- 1-2 concrete distributor sublines (carriage included in Weiler slabs offer)
- 1 concrete shuttle on the railways (carriage included in Weiler slabs offer)
- 1 batching plant (included in Weiler slabs offer).
Simple compilation scheme of equipment:
Additionally needed heating system (for faster capacity), storage equipment (if necessary), etc.
Appendix No. 1
Weiler hollow core slab production Weiler line equipment from long-term storage technical specification
№ | Inventory number/Article |
Equipment name |
Type/model |
Characteristics |
Quantity |
Dead weight, kg |
Current load (kW) |
1 |
946149 |
Extruder (all-purpose) Weiler. |
X64D with compaction unit ux22S.. | With replaceable module for hollow core slab (and other elements)
Slab width up to 1160mm Slab height up to 180mm Track width up to 1400mm |
1 |
1850 |
30 |
2 |
913022-7 |
Concrete distributor for portal/semi-portal Weiler (without portal). |
ВV 1/2 |
V= 1,5 m3 |
1 |
12570 |
20 |
3 |
949011 |
Concrete delivery Shuttle (without drive carriage-motor). Weiler. |
КК 2500 |
V= 1,5 м3, max concrete mix loading 3600kg. |
1 |
2300 |
15 |
4 |
930026 | Automatic grippers for slabs. Weiler | AHZ- HP25 | Load capacity 5000 kg. |
2 |
175 | — |
5 |
— |
Stops for reinforcement tensioning. Weiler |
|
Up to 19 ropes per stop |
10 |
50 |
— |
6 |
| Matlayer Weiler | Perfect PLUS | Track width 1400mm | 1 | 300 | — |
7 |
08S756PS |
Concrete mixer Weiler |
PM22/ 80 | Max V by loading 3.7 m3. Working loading 3 m3.
|
1 |
7130 |
75 |
8 |
| Skip (for feeding inert materials) Weiler |
|
|
1 |
|
|
9 |
W ES L16454 |
Cement feed screw WAM (with electric motor). |
ES2191 600458 47 |
Sectional, section length 3.7 meters, 3 pcs. |
2 |
|
|
10 |
| Water and additive dispenser. Weiler |
|
|
1 |
|
|
11 |
| Control cabinet for concrete mixing plant with software Weiler |
|
|
1 |
|
|
12 |
| Conveyor belt (only frame), distribution trolley and water tank from concrete mixing plant with software. Weiler |
|
|
1 |
|
|
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Frequently Asked Questions
We supply all types of equipment, both new and used.
Yes, sure. We have experience and qualified staff to organize supply of equipment and installation supervision of the entire plant.
Today we are actively working in the direction of prefab house construction. We also expand other areas, including concrete goods production.
Проснувшись однажды утром после беспокойного сна, Грегор Замза обнаружил, что он у себя в постели превратился в страшное насекомое.