Turnkey Solution For Wall Production With 2 Battery Moulds

Calculation of the cost of launching 2 battery moulds for wall production for 1 year. QUOTATION No: Q24.1-141224

Our company as a part of GBI Precast Engineering Group, having many years of experience in supplying equipment for precast concrete plants, offers for your consideration turnkey service for shipping, supervision of installation and commissioning of two vertical Sal Battery Mouls for production of precast concrete walls and other elements.  

Details:

  • Name: Battery Mould

  • Quantity: 2

  • Manufacturer (brand): SAL Finland (with GBI Engineering Group renovation and maintenance)

  • Year of manufacture: 2012

  • Manufacturing goods: solid precast walls (optionally solid precast slabs)

  • Heating: by Steam.

  • Total number of compartments: 24 comp.

  • Compartment working surface: 7800 * 2850

  • Outside dimensions: 8900 * 9800

  • Vibration, electric drive of compartments

  • Hydraulic compression of compartments

  • Thickness of compartment (producing walls) with sides included: 80-200 mm

Dimensions of produced walls and slabs:

wall length — 7800

wall height — 2850 (extendable up to 3200 mm)

wall thickness — 80-200 mm

      Wall production capacity: 

      Per shift —  420 m² walls (with standard coefficient of performance 0,8 )

      Per month — 9 660 m² walls (with 23 working days per month)

      Per year — 115,920 m² walls

With standard proportion between walls and slabs 0,35 it is appropriate to produce 40 572 m² living space per year (at full production load by walls only).

The turnkey service includes: 

  • Restoration, parts update and repainting of Battery Mould (included).  

  • Steaming system update (optionally). 

  • Repair, replacement of vibrators with new ones, if necessary (included). 

  • Replacement of electrical panels. 

  • Shipping to the installation site. 

  • Increasing the height of the compartment walls to 3200 mm 

  • Supervision of installation and commissioning. 

  • Staff training.

 

The restoration work period, before shipping to the installation site and increasing the compartment walls height up to 3200 mm —  1.5-2 months. 

Warranty period 6 months after commissioning. 

Сost of two one-sided SAL Battery Mould with total 24 compartments with a full range of turnkey services is: 

Name

Number

Price per unit EUR

Total EUR:

1

Battery mold SAL 12 comp.

2

250 000

500 000

2

Shipping to Abidjan

2

59 000

118 000

3

Installation supervision (management and control over the buyer’s work teams)

15 working days (8-hours)

included

included

4

Commissioning (management and control over the buyer’s work teams)

5 working days (8-hours)

included

included

5

Staff training (to work with equipment)

2 working days (8-hours)

included

included

    

618 000

Additional supervision, training and consulting time cost 370 EUR per working day (8-hours).

Additional Service

Name

Number

Price per unit EUR

Total EUR:

1

Staff training (to produce Walls with SAL equipment)

23 working days (8-hours)

9 500

9 500

2

Wall installation, training and supervision (on the construction site)

10 working days (8-hours)

12 600

12 600

3

Whole shop layouts and campanation schemes

1 edition

included

included

    

22 100

Additional supervision, training and consulting time cost 380 EUR per working day (8-hours). 

 

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Calculation of the cost of launching 2 battery moulds for wall production for 1 year. QUOTATION No: Q24.1-141224

Our company as a part of GBI Precast Engineering Group, having many years of experience in supplying equipment for precast concrete plants, offers for your consideration turnkey service for shipping, supervision of installation and commissioning of two vertical Sal Battery Mouls for production of precast concrete walls and other elements.  

Details:

  • Name: Battery Mould
  • Quantity: 2
  • Manufacturer (brand): SAL Finland (with GBI Engineering Group renovation and maintenance)
  • Year of manufacture: 2012
  • Manufacturing goods: solid precast walls (optionally solid precast slabs)
  • Heating: by Steam.
  • Total number of compartments: 24 comp.
  • Compartment working surface: 7800 * 2850
  • Outside dimensions: 8900 * 9800
  • Vibration, electric drive of compartments
  • Hydraulic compression of compartments
  • Thickness of compartment (producing walls) with sides included: 80-200 mm

Dimensions of produced walls and slabs:

wall length — 7800

wall height — 2850 (extendable up to 3200 mm)

wall thickness — 80-200 mm

Wall production capacity: 

Per shift —  420 m² walls (with standard coefficient of performance 0,8 )

Per month — 9 660 m² walls (with 23 working days per month)

Per year — 115,920 m² walls

With standard proportion between walls and slabs 0,35 it is appropriate to produce 40 572 m² living space per year (at full production load by walls only).

The turnkey service includes: 

  • Restoration, parts update and repainting of Battery Mould (included).  
  • Steaming system update (optionally). 
  • Repair, replacement of vibrators with new ones, if necessary (included). 
  • Replacement of electrical panels. 
  • Shipping to the installation site. 
  • Increasing the height of the compartment walls to 3200 mm 
  • Supervision of installation and commissioning. 
  • Staff training.

 The restoration work period, before shipping to the installation site and increasing the compartment walls height up to 3200 mm —  1.5-2 months. 

Warranty period 6 months after commissioning. 

Сost of two one-sided SAL Battery Mould with total 24 compartments with a full range of turnkey services is: 

Name

Number

Price per unit EUR

Total EUR:

1

Battery mold SAL 12 comp.

2

250 000

500 000

2

Shipping to Abidjan

2

59 000

118 000

3

Installation supervision (management and control over the buyer’s work teams)

15 working days (8-hours)

included

included

4

Commissioning (management and control over the buyer’s work teams)

5 working days (8-hours)

included

included

5

Staff training (to work with equipment)

2 working days (8-hours)

included

included

       

618 000

Additional supervision, training and consulting time cost 370 EUR per working day (8-hours).

Additional Service

Name

Number

Price per unit EUR

Total EUR:

1

Staff training (to produce Walls with SAL equipment)

23 working days (8-hours)

9 500

9 500

2

Wall installation, training and supervision (on the construction site)

10 working days (8-hours)

12 600

12 600

3

Whole shop layouts and campanation schemes

1 edition

included

included

       

22 100

Additional supervision, training and consulting time cost 380 EUR per working day (8-hours). 

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Frequently Asked Questions

We supply all types of equipment, both new and used.

Yes, sure. We have experience and qualified staff to organize supply of equipment and installation supervision of the entire plant.

Today we are actively working in the direction of prefab house construction. We also expand other areas, including concrete goods production.